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Novel Capabilities
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Design and development of new and innovative
advanced material systems
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Extreme design flexibility of low and
high-pressure injection moulding, in the production of
extremely complex parts out of the broadest range of materials
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Special assembly and diffusion sintering
technologies to manufacture multi-material, multi-functional,
and ultra complex parts
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Special and uniquely structured materials,
blending techniques and process management techniques
leading to ultra miniature component manufacturing.
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Materials
- Carbon Steels
- Stainless Steels
- Titanium Alloys
- Tungsten Alloys
- Soft Magnetic Alloys
- Special Alloy Systems
- Thermal Exp. & Conductive Alloys
- Elec. Conductive Ceramics, WC
- Oxide, Nitride and Carbide Ceramics
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Value Added Expertise
- Material Testing / Characterisation
- Soft tool and Prototyping
- Design of product and tooling
- Design of new alloy systems
- Design for MIM / CIM related solutions
- Response to high and low volumes
- Design and manufacture economics evalution
- Process and product development
- Novel manufacturing technologies
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In addition to the new alloy systems, we process the following
materials into reliable MIM / CIM components.
| Stainless Steels |
304L, 316L, 310L, 410L 420L, 434L 440C,
17-4PH |
| Carbon Steels |
100Cr6, 16Mncr5, FeNi-X, AISI 1008 to 1060,
4140, 4340, 8620 |
| Tungsten Alloys |
WFeNi, WNiCu, WCu-X, MoCu-X and special
alloys |
| Magnetic Alloys |
FeCo49V2, FeCo17V2, FeCo, FeSi3%, FeSi2%,
FeNi50 |
| Thermal Alloys |
Kovar, Invar, Alloy- 42, -52, TiAl, NiAl,
NiTi |
| Titanium Alloys |
Ti-Pd, TiAl4V6 |
| Ceramics |
Alumina, Zerconia, Silicon Nitride, WC-Co |
| Special Alloys |
Nickel alloys, Cobalt alloys, Nimonic, Nitronic,
SiC, AlNi, 70Cu30Ni alloy, memory alloys etc. |
Our efforts are focused towards driving the
technical specifications to the exact. Today, we achieve and
reproduce large quantities with excellent Cpk values and keeping
to the following specifications.
| Linear Tolerance |
+/- 1% in general |
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+/- 0.50% on Cpk Dimensions |
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+/- 0.10% with secondary
operations |
| Flatness / Perpendicularity |
0.02 mm/mm |
| Parallelism / Roundness |
0.03 mm/mm |
| Surface Finish |
32 RMS / 0.8 micron |
| Sintered density |
96% to > 98% of the
theoretical density |
| Part Weight |
30 mg to
150 g (now 600x400x300 micron) |
| Properties |
Iso-tropic, Heat and
Surface treatable, comparable to Wrought |
Our focus and expertise is in the manufacture
of extremely complex, high precision components (characterized
by weight of steel) up to 100g to 30 milligrams in weight.
We drive the MIM / CIM capabilities to its limits. Our business
is with the future. We are moving towards processing of nono-crystalline
materials into nono-dimensioned components for micro devices,
micro robotics and microsurgical instruments and implants.
On the other hand any part up to 100 g.
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